How Manufacturing IT Teams Can Save Money

Manufacturing companies operate 24/7. A single production failure could lead to hours or days of downtime. Even though the manufacturing industry’s revenue in the United States hit roughly $7 trillion in 2023, companies are still struggling with shortages and are implementing layoffs. 

To keep profit margins up and production running, manufacturing companies need to be smart about how they cut costs. One way to save money and prepare for the future is to invest in output management software. 

Output management software is similar to print management software, although output management software also includes features such as application modernization, formatting support, and integration with workflow management tools. 

Here are some of the ways output management software can help manufacturing companies cut costs and shore up their finances. 

To stay competitive, manufacturing companies need to maximize their internal efficiency. Breaking down siloed workflows and becoming more agile will be the key differentiator between successful and unsuccessful manufacturing companies. In fact, a renewed focus on business agility was the top trend listed for 2024 manufacturing industry trends. 

Manufacturing organizations use many different systems to generate, store, and send supply chain and quality control documentation for production lines and tasks. These systems may not have native ways to communicate and integrate with each other. Although each system offers important services, it doesn’t always work together—and neither do the associated team members. 

Manufacturing IT teams can use an output management solution to help bridge that gap. To break down siloed workflows and unite different systems, your IT team can implement an output management solution that cuts costs on repetitive and unnecessary tasks, improves document visibility, increases collaboration, keeps documents consistent, and streamlines workflows and approvals. 

Manufacturing IT teams can save their companies money by using output management systems to control print volumes. One way to do this is to implement printing quotas. 

Obviously, this can save money on printing materials and prolong the life of the printing machinery. However, there are other cost advantages associated with implementing print quotas. Quotas encourage employees to share documents virtually, which increases collaboration, streamlines document workflows, enhances the security of sensitive information, and improves overall efficiency.

By controlling print volumes, IT teams also get complete visibility into print activity and document distribution. This process ensures documents are delivered to the right place, at the right time, and in the right format. IT teams can help prevent errors and duplicate printing, too, which also saves print costs because there isn’t a need to reprint. 

Downtime is one of the most expensive mistakes that manufacturing companies can make. The costs add up to much more than the missed work. According to a 2022 Siemens report, unplanned downtime now costs Fortune Global 500 companies 11% of their yearly turnover. That downtime amounts to almost $1.5 trillion in losses.

Imagine that a manufacturing company misprints a batch of documents (such as shipping labels). It was a small error—maybe a single number was off, or a barcode was wrong. The mistake shuts down a large portion of the warehouse as employees scramble to figure out which labels are correct and which are wrong. All other processes stop, and shipping is paused. If some mislabeled products have been sent out already, a recall may be necessary. This downtime becomes drastically more expensive than the cost of the mis-shipped products alone. 

Output management software can prevent this expensive downtime. Manufacturing IT teams can keep the supply chain moving by controlling the flow of automated business processes in ERP environments. With the print and document management features of output management software, IT teams can minimize costly errors like barcode misprints or faulty ERP documents and meet data security compliance standards.

Cybersecurity should be top of mind for manufacturing companies’ IT teams. According to an IBM report, manufacturing was once again the top-attacked industry in 2023 for the third year in a row, representing 25.7% of cybersecurity incidents. Any kind of cybersecurity breach can lead to stolen information, lost data, PR and brand damage, and severe system downtime—all of which cost your company money. 

To protect your company and save costs, one of the first steps your IT team can take is to begin using output management software. Output management’s secure release printing features protect sensitive information by implementing access controls and encryption.

Ensuring the security and compliance of documents, especially sensitive or confidential information, is a significant concern for manufacturing enterprises. Compliance with regulations like GDPR or HIPAA can be challenging without proper controls. Additionally, many organizations struggle with effective document archiving, making it challenging to access historical documents when needed. 

To save money, manufacturing companies can invest in output management. Output management software keeps your documentation compliant, which can prevent hefty fines from regulatory bodies. Staying on top of compliance issues also helps future-proof your company against having to make larger and more expensive process changes later down the road. 

Vasion’s Output Management solution is ready to help manufacturing companies’ IT teams with their cost reduction strategies. By centralizing control, Output Management connects processes from legacy applications to manage all aspects of document distribution, printing, and routing for fewer expensive errors and increased efficiency. Through the unification of print and document processes, manufacturing companies can enjoy better data security while avoiding downtime. 

To see how PrinterLogic Output Management from Vasion can help your manufacturing company cut costs, schedule your free demo today.